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How Is Artificial Turf Made

Artificial grass is low-maintenance as it doesn’t require watering, mowing, harsh fertilizers, or pesticides to maintain its quality. This grass is also durable as it will withstand traffic and extreme weather conditions and doesn’t lose its color due to UV exposure. Getting the right artificial turf installation service to install this type of grass can help to improve your property’s aesthetic appeal and value.

Using Key Raw Materials

The backing and artificial grass blades are key components of artificial turf. Grass blades can be made of plastics like nylon or polypropylene. Plastics are easy to mold and shape, making them an ideal material for artificial grass.

The backing is also a key component as it holds the artificial grass together. Manufacturers can use several layers of backing to give the synthetic grass rigidity. Common backing materials include polypropylene and polyurethane.

Manufacturing Artificial Turf

The manufacturing process starts with mixing plastic granules, coloring agents that produce the grass’ natural green color, and UV stabilizers to protect the turf from UV radiation. Manufacturers then blend and heat the mixture until it achieves a taffy-like consistency. The mixture is pressed through an extruder under high pressure, which converts the liquid into synthetic fibers. These fibers are placed on a carding machine for disentangling, and then they are transformed into loose ropes. The loose ropes are coiled around large bobbins, a process that marks the end of grass fiber production.

The next step involves pushing the blades of grass through the backing using a tufting machine. A tufting machine’s needle pierces the turf’s primary backing and pushes the grass fibers through it in a loop. Then the backing is pushed forward, and the needle continues to pierce other areas of the turf’s backing. This process involves hundreds of needles, and many stitches are made per minute to produce an artificial turf carpet.

The carpet is rolled under a dispenser that pours latex or soybean oil on its underside. This allows the artificial turf carpet to stick to the secondary backing, which is also coated with adhesive. Manufacturers stick the carpet and secondary backing together using a roller for smoothness.

After the two are sealed, the resulting artificial turf is spread under heat lamps to crystallize the adhesive and achieve a strong bond. Then the turf is pushed through a machine that clips uneven blades to achieve uniformity. After these processes, the artificial turf is ready for installation.

Considering Artificial Turf Installation

Artificial turf is a worthwhile investment as it is low-maintenance and can withstand harsh weather conditions. Natural grass is a living plant sensitive to environmental changes— the sun can dry it out and heavy rains can drown it. Artificial grass is more resistant to climate change since it contains synthetic fibers.

This turf has the potential to help lower your water bills. Unlike natural grass, it doesn’t need constant watering to remain healthy. You only need to give it the occasional rinse to remove stains.

Artificial grass also doesn’t require as much maintenance as natural grass. It doesn’t grow, so you don’t need to worry about mowing your lawn or spreading fertilizer to enhance growth.

The artificial grass is ideal for children and pets because it eliminates mud and grass stains. Your kids and pets can explore your yard without worrying about those issues if you install artificial turf.

Enjoying Your Artificial Turf

With artificial grass, you may not have to worry about grass discoloration, overgrowth, or mud and grass stains. Manufactured grass has proper drainage and stays green all year round with minimal maintenance required. Consider artificial turf installation if you find maintaining your natural grass time-consuming, expensive, and challenging.

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